Marine Battery Technology - some key benefits:
(To read
about chargers, Click here)
Don't
make the mistake of using a car battery in your boat -- it simply isn't built to
withstand the vibrations and shocks of boating in New Zealand's seas and lakes.
Enjoy your boating in safety with a reliable, purpose-built marine battery.
Another common
mistake is believing any marine battery can perform all jobs. It simply can't.
We offer a choice of starting and deep cycle batteries. Starting
batteries are designed to dump high cranking current you need to start your boat first
time every time. Deep cycle batteries are designed to cycle many times (500 ~
800) and to achieve this the plates are very dense but have less ability to dump
high current.
We bring you
four famous world-renowned names in marine batteries, and each one's a winner. There's the
reliable Exide Stowaway range, especially designed for kiwi conditions,
Trojan, arguably the most popular marine battery in the USA, Endurant by HELLA, one of the
most popular brands in NZ. Vision, the biggest battery manufacturer in China featuring AGM and Gel technology
at affordable prices
All lead acid batteries supplied by us have a
2 year replacement warranty.
Which technology should I use ?
There are three technologies
available to us today: Flooded, AGM or Gel.
The flooded battery (wet), you
know, the one we have to top up the electrolyte from time to time. Another pair
of jeans and another T shirt. However, its not all bad, they are cost effective
and by far the most common battery used in most applications.
The charging voltages are
accommodated by almost all off the shelf alternators and AC powered chargers. In
applications where multiple banks are use, such as boats and motor homes, the
flooded start battery is used almost exclusively for the start bank. However, a
deep cycle version is used in many house bank applications.
Lead Antinomy Range - flooded
Is your older equipment keeping up with
new battery technology?
The Lead Antinomy range utilises resilient
Lead Antinomy plate compounds. They are more suited to lower voltage systems
found in early model commercial vehicles. The product overcomes issues where
later calcium/calcium batteries go flat due to low charge rates of those
earlier vehicles.
Applications.
Commercial vehicles with low charge
voltages including some 12V trucks, stationery operating roadside service
trucks, low revving line haul with large lighting loads and low RPM
vehicles.
The lead antinomy plates are robust and
durable ensuring long life. Vibration resistant to minimise damage caused by
shock and vibration.. Low water loss allows accurate service procedures.
listings..
Identified with LA in the product code
Dual Purpose flooded
Where a the dual purpose of start and
cycle are needed. The product delivers good cranking ability while providing
cyclic operation. A good option where space and or budget does not allow
multiple batteries but semi cyclic use is required. Dual terminals afford
start and house connections. The lead antinomy plates are robust and
durable ensuring long life. Vibration resistant to minimise damage caused by
shock and vibration.. Low water loss allows accurate service procedures. A
good option for the smaller 'trailered' runabout
listings..
Identified with DP in the product code
The AGM battery (absorbed
glass matting) also referred to as SLA (Sealed lead acid) or VRLA (Valve
regulated lead acid) remains a lead acid battery. The electrolyte is absorbed by
glass matting between the plates (a bit like a sponge). The unit is held in a
slight positive pressure with a regulating valve to relieve excess pressure
when over charged, (at a voltage too high) or over overheated through other
circumstances.
An advantage of the AGM is longer
cyclic life than the flooded unit and of course, you don't need to top up the
electrolyte level. Another plus, generally, the required charging voltage is
compatible with the flooded unit. This means you are able to use the AGM as a
house bank with the less expensive flooded battery for starting all charged from
the same source. A good combination.
A slight down side to the AGM is lack
of tolerance to high ambient temperatures. Some makers will halve the warranty
period if the unit is to be housed in temperatures exceeding 25 deg C for more
than 10 consecutive days. Something to consider in the tropics or high temperature engine
bays.
The Gel battery. Again, a lead
acid battery but the electrolyte is held in a jelly consistency. The advantage
of a gel battery is extended cyclic life over the flooded and AGM. No toping up
and is also protected by valve regulation. It is considered a superior
technology and is found in important rolls such as buses, trucks, the military
and higher valued boats. It is more tolerable to high ambient temperatures and
complete discharge without damage.
Perhaps a down side, the gel battery
will not tolerate gassing, therefore demanding a lower charging voltage and is therefore not compatible with the other
two technologies. Off the shelf alternators must have the internal regulator
extracted and an adjustable external regulator installed and adjusted not to
exceed say 14.2 volts. (Refer makers recommendation) AC powered chargers are
available with a "switchable" Gel option.
Note:
Models of AGM and Gel batteries
are available for cyclic duty (as in house, golfcart, forklift) and standby duty
(as used in UPS applications in the telecommunication Industries and many other)
They can be mounted in almost any
orientation. I say almost as you must avoid horizontal installation where the
plates are also horizontal. You can mount the battery on its side but spun
around so the plates are vertical.
This will eliminate a problem caused
by stratification whereby the specific
gravity of the electrolyte diminishes on the upper most plate and
reduces its ability to produce voltage.
Exide stowaway starting battery
range is purpose-built for smaller outboard motors up to larger-size
V8 units and medium-size inboard cruisers, whether petrol or diesel. They are
constructed with robust heavy-duty plates and each is wrapped in glass mat
separators with "NoVibe" bonding to further resist any plate vibration - the
No.1 cause of battery failure.
The protected plates are also
resistant to paste shedding, ensuring maximum energy output at all times.
Stowaway starting batteries are built to do just that - provide the starting
power you need to get going, first time, every time.
Exide also feature heavy duty
commercial batteries common in larger vessels such as the N150 and N200 in both
start and cyclic technologies.
Trojan batteries are renowned for their long
running time and longer life. Now with Alpha Plus, Trojan's exclusive deep cycle
paste formula, for added product life. Large heavy grids provide maximum run
time in demanding motive power and heavy service equipment applications.
Exclusive multi-rib Flexsil® separators reduce water consumption and
resulting maintenance. Double thick glass mats reduce plate wear to extend cycle
life.
Endurant offer a great range encompassing not
only Marine applications but also automotive including race cars and heavy commercial
equipment. Endurant Start and Deep Cycle batteries are used throughout New
Zealand waters and generally are extremely cost effective.
Vision AGM and Gel batteries are
VRLA (valve regulated Lead Acid). The sealed units are pressurised to one or two pounds
which will reconstitute the electrolyte from the evaporation process.
This means it never needs to be topped up. Vision is one of the biggest AGM and
Gel Battery manufacturers in the world and offer high tech batteries at prices
often well below alternative brands
Sizing the house bank
A
battery bank is a storage device and the duration of use before recharging must be
determined before the bank can be sized.
If you intend recharging every 24 hours, the battery bank capacity will be
expected to provide power for that 24 hour period.
DoD (depth of discharge) of the bank should not exceed 50%. This is to
protect the
battery from premature failure. Gel technologies can cope with deep discharge more than others but 50% is a
good rule of thumb.
This means that the bank needs to be twice that required for the 24 hour
period.
Next, determine your current draw over that time frame. The total lights
may draw 4 amps and be on say 5 hours of the 24 hour period. This is 4 x 5 =
20 amp hours. Add all the consumers and multiply by the time you will run
them to find a total amp-hour requirement. You may need say 120 amp/hours and therefore the
battery bank needs to be twice that - 240 amp/hour bank.
The next consideration is the size of charger. Again using a general
rule, the engine alternator needs to have a least 25% of the capacity of the
bank. In our boat with 240 amp/hour batteries, the alternator should be 60 amp
or more. A shore powered adaptive charger needs to be 10% of the bank and
again in this case, a 25amp charger or more would be chosen.
So from this simple exercise, you can see that the battery bank sizing is a
balance of consumption over time and charger size.
To recap
-
Determine the consumption in amp hours
-
Double that for the battery bank size
-
Ensure the re charging device size is adequate
Typical and approximate house bank sizes:
Points to remember:
-
The longer the time between charging, the bigger
the bank needs to be.
-
Consumption while motoring will be supplied by
the alternator and not drawn from the battery bank
-
Consumption drawn from the alternator or
charger will detract from available current for battery charging.
A word on battery connection and mixing.
Mixing batteries on the same charging system must be done with consideration
as does multi battery configuration.
'Charging voltages' is generally common with flooded and AGM but varies with
a gel battery. One often sees AGM and flooded used in boats. The flooded
battery is a good economical start battery and the AGM, a convenient house
storage battery. These two banks can be charged off the same alternator but
ideally connected through a voltage sensitive relay. With the start battery
prioritized, it will be charged first and then the less important house
batteries is bought in parallel to receive its share of the charge. As soon
as the bank voltages vary, ie, the house bank used, the relay will open and
leave the start battery isolated and fully charged.
If a
gel battery is to be introduced to the system, it must have a dedicated
charging system ie, its own alternator etc..
When increasing the voltage of a bank (12V to
24V) two twelve volt banks will be connected in series (+ to -) This
configuration will maintain the battery capacity but increase the voltage.
To increase the capacity but maintain the voltage, the batteries are to be
connected in parallel (+ to + and - to -) The capacities will be added but the
voltage remain.
Another word on multi battery connections.
With
a series connection, it is important to use two identical batteries in both
model and age. As the charging and discharging current flows through both
batteries, they must be compatible.
Only connect batteries in parallel when you
must. It is very tempting to just add a battery to increase capacity but as
they will be permanently connected together, and batteries (as are people)
are never identical, the lesser one will forever be drawing current from the
better and the end result will be two flat batteries.
The preferential method when an increase in
capacity is needed in a 12 volt system, use two larger 6 volt units and connect them in
series. The 'parallel' problem will then not exist.